Fully Automatic Palletless Fired bricks unloading and Packing System In the Production Line of Clay Brick Making

Reshaping the logistics for Fired bricks Unloading and Stockage —Solutions for Fully Automatic Palletless Brick Unloading and Packaging systems

In the sintered brick manufacturing industry, the unloading and packaging of fired bricks has always been a "hidden cost" that covers the profits.

High costs for pallets: Wooden pallets, one-time pallets, plastic pallets, metal pallets all increase the overall cost of the bricks, as well as transportation and recycling costs.

Manual labor cost: Heavy physical labor in high-temperature and high-dust environments is not only inefficient, but manual labor can also cause the secondary damage to the fired bricks, and there is a high turnover rate of workers; all of these factors increased the cost for the fired bricks.

Solutions:

BBT's new design provides the solution, which is the fully automatic palletless brick unloading and packing systems with robots setting.

This is an end-to-end intelligent unloading and packaging systems that is specially designed for modern clay brick factories, the traditional "brick-pallet-transportation" model is completely overthrew;

Core Advantages:

1. Zero Pallet Cost with NO pallets packaging

Completely NO disposable or reusable pallets for fired bricks from the brick factory to the construction site.

Robot unloading fired bricks from kiln carts and robot for setting for the brick stacks in the systems, which makes the brick stacks are tightly and stable, cost for pallets and management is saved for medium-sized brick factories in the long run.

2. packaging for transported cost lowered.

Finished bricks are bundled in a high-density, which increases the loading capacity into container or truck by 30%.

The compacted stacks can reduce brick shaking and breakage during transportation.

Design and Application of Palletless Unloading & Packing System for Fired Clay Bricks

3. End-to-End Automation

Robots unloading fired bricks from kiln cart—fired bricks are programmed—Robot setting fired bricks for brick stacks—vertical packaging machine—horizontal packaging machine—Packaged brick stacks

4. Performances for the systems are robust, durable and heavy-duty reliability with famous brand:

The robot brand can be Yaskawa, Fanuc, KUKA and etc.

The main control system for electrical components and PLC brands are ABB, Schneider Electric.

The brand for strapping heads for vertical packaging machine and horizontal packaging machine are OMS.

The whole systems are resistant to high temperatures and dust and continuous working for 24-hour is available.

Technical Highlights for grippers:

High-carbon steel, resistant to deformation, excellent in structural integrity, and high stability: Gentle in grasping which can avoid the damage to brick edges.

Modular design: Installation cycle is short and is convenient in maintenance with flexible in multiple brick models grasping.

Customization: These systems are customized building based on the brick models, space in the factory and packaging requirements in the new and old clay production lines.

This packaging systems can be compatible with various brick models:

Production line with capacity 200 to 1200 tons /day;

Floor tiles, facing bricks, perforated bricks, hollow blocks, thermal insulation blocks, floor slab bricks, sintered wall panels, boards, AAC, cement blocks, concrete blocks, AAC wall panels, etc.

Designing, testing before ex-factory, shipment, installation, trial running, training operation and after sale-service

A. For the full systems, empty running with electric testing will be done before ex-factory, SGS inspection is accepted for the testing;

B. For the full systems, they are going to be dismantle after the testing and put into the 40 inch containers for shipment by sea or railway;

C. After all cargos arrived inside the customer’s workshop, engineers for installation of the machine and electrical systems, the customer needs to arrange workers for the co-work;

D. After all systems are installed, trial running will be done before mass production;

E. Training operation will be going on after the trial running, include the operation of the machine, robot seeting and daily maintaining;

F. After sale service is available for 7x24 hours online, video guiding and meeting in regular.

We also have other complete sets of automated clay brick making production line equipment to recommend to you:

BBT supply following clay brick production line machinery and equipment :

TCNL series of Chain full steel type box feeder

TWGD series of double shaft mixer

GS series of roller crusher

TRA series of double tooth roller crusher

TWJH series of front grid extruding mixer

TWPM series of wet pan mill

QTQG series of cutter

EV series of vacuum extruder

Robot setting machine

Brick machine spare parts

BBT provide full automatic clay brick making project design, construction and technical supporting.

XI’AN BBT CLAY TECHNOLOGIES CO.,LTD

We-chat: claybbt

Whats app: 0086 176 2908 6758

BBT web-site:

www. claybbt.com

www.claybricksmakingmachines.com

www.claybbt.ru

BBT focuses on the core business development by concentrating on the professionalization strategy. We devote ourselves to integrating technical solutions of production line process design, thermal design, equipment R&D, trade,mechanical and electrical equipment installation, international engineering, project consultancy, technical service for producing sintered wall materials of fired perforated brick, paving block, facing brick, hollow block, insulating block, wall board.

BBT takes the market demand as guidance, creates the value for the customer as objective and sincerely provides:

1. Process design of directing setting, two times setting and firing technology(BBT masters core technology);

2. Wall boards production process technology;

3. Prefabricated walls production process technology;

4. Key equipment in raw materials treatment process: wet pan mill, high speed fine-pulverized roller;

5. Key equipment in molding process: extruding type mixer and filter mixer;

6. Equipment R&D and manufacturing of fully automatic cutting, marshalling, brick stacking, loading and unloading;

7. Equipment R&D and manufacturing of thermal running, thermal monitor and control system;

8. All types of fuel combustion and control systems;

9. Management services of brick & tile production technology.

With the love of brick, BBT will continue to take unremitting efforts to provide our clients with high standard brick making production line through continuous innovation and strict industrial chain development and management.